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FUNDAMENTALS ​& BASICS

Online Manufacturing

General Safety

  • Intro to OSHA – 101
  • Ergonomics – 102
  • Personal Protective 111
  • Noise Reduction &  Hearing Conservation – 121
  • Respiratory Safety –  131
  • CDC Workplace Infection Safety & Prevention – 135
  • Lockout/Tagout Procedures  – 141
  • SDS & Hazard Communication – 151
  • OSHA Hazard Communication Labels Overview – 152
  • Department of Transportation Hazard Communication Overview 153
  • Bloodborne Pathogens – 161
  • Walking & Working Surfaces – 171
  • Fire & Safety Prevention – 181
  • Flammable/Combustible Liquids – 191
  • Hand & Power Tool Safety – 201
  • Safety for Lifting Devices – 211
  • Powered Industrial Truck Safety – 221
  • Confined Spaces – 231
  • Environmental Safety Hazards – 241
  • Arc Flash Safety – 251
  • Fall  Protection – 261
  • Machine Guarding – 271
  • Light Curtains Overview 275
  • Low Voltage Safety

FUNCTIONAL / DEPARTMENTAL AREAS

MANUFACTURING

Fundamentals & Basics
Machining
Maintenance
Welding
Stamping/Forming/Fabricating
Composites Processing
Assembly/Final Stage Processes
Smart Manufacturing
Industry 4.0
Leadership

Department Safety

  • Press Brake –  100
  • welding Safety Essentials – 101
  • Safety for Metal Cutting – 202
  • Oxyfuel Welding Safety – 105
  • Safety for Electrical Work – 111
  • Safety for Mechanical Work – 111
  • PPE for Welding – 111
  • Safety for Composite Processing – 115
  • Safety for Soldering – 115
  • Stamping Safety – 115
  • Additive Manufacturing Safety – 121
  • Welding Fumes & Glass  Safety – 121
  • Electrical Safety for Welding – 131
  • Workplace Infection Safety & Prevention – 135
  • OSHA Hazard Communication Overview – 152
  • Rigging Inspection & Safety – 210
  • Robot Safety – 211
  • Safety for Assembly 211
  • Safety for Hydraulics & Pneumatics – 211
  • Grinding Safety – 211
  • Metal Cutting Fluid Safety – 231
  • Mazak Mill: Safety for the Mill – 260
  • Mazak Lathe: Safety for the Lathe – 265

​Applied Mathematics

  • Math Fundamentals – 101
  • Applied & Engineering Sciences – 110
  • Math: Fractions & Decimals – 111
  • Units of Measurement – 112
  • Manufacturing Process Applications: Part I – 124
  • Manufacturing Process Applications: Part II –  125
  • Algebra Fundamentals – 141
  • Geometry: Lines & Angles – 151
  • Geometry: Triangles – 161
  • Shop Geometry Overview – 170
  • Geometry: Circles & Polygons – 171
  • Trigonometry: The Pythagorean Theorem – 201
  • Shop Trig Overview – 210
  • Trigonometry: Sine, Cosine, Tangent – 211
  • Trigonometry: Sine Bar Applications – 221
  • Interpreting Blueprints – 230
  • Statistics – 231
  • Concepts of Calculus – 310
  • GD&T
  • Print Reading

Workforce Essentials

  • Manufacturing – 101
  • Careers in Manufacturing – 102
  • Job Interview Preparation 170

Materials

  • Introduction to Physical Properties – 101
  • Introduction to Mechanical Properties – 111
  • Introduction to Metals – 121
  • Introduction to Plastics – 131
  • Metal Manufacturing – 140
  • Introduction to Ceramics – 141
  • Introduction to Composites – 151
  • Polymer Processes – 152
  • Certification of Steel – 201
  • Essentials of Heat Treatment of Steel – 211
  • Hardness Testing – 221
  • Ferrous Metals – 231
  • Nonferrous Metals – 241
  • Thermoplastics – 251
  • Principles of Injection Molding  – 255
  • Thermosets – 261
  • Principles of Thermoforming – 265
  • Exotic Alloys – 301

Blueprint Reading

  • Welding Symbols & Codes – 231
  • Prints for Metal Cutting Operations – 241
  • Electrical Print Reading – 261
  • Symbols & Diagrams for Motors
  • Hydraulic Schematics & Basic Circuit Design – 342
  • Pneumatic Schematics & Basic Circuit Design – 352
 

 

Inspection

  • Basic Measurement – 101
  • Calibration Fundamentals – 111
  • Basics of Tolerance – 121
  • Blueprint Reading  – 131
  • Types of Prints & Engineering Drawings 132
  • Hole Standards & Inspection – 141
  • Thread Standards – 151
  • Surface Texture &  Inspection – 201
  • Nondestructive Testing – 211
  • Interpreting Prints – 231
  • Measuring System Analysis – 300
  • Introduction to GD&T – 301
  • Introduction to GD&T – 310
  • Major Rules of GD&T – 311
  • GD&T Applications – 312
  • Inspecting a Prismatic Part – 321
  • Inspecting a Cylindrical Part – 331
  • Advance Hole Inspection – 341
  • Inspecting with Optical Comparators – 351
  • Inspecting with CMMs – 361
  • Introduction to CMM Arms – 362
  • Introduction to Laser Trackers – 365
  • Calibration & Documentation – 371
  • Structural Light 3D Scanners – 375
  • 3D Laser Scanners – 376
  • In-Line Inspection Applications – 381
  • Intro to GD&T 200 (1994)
  • Interpreting GD&T 310 (1994)
 

 
Lean
  • Lean Manufacturing Overview – 101
  • Continuous Process Improvement: Managing Flow – 124
  • Continuous Process Improvement: Identifying & Eliminating Waste – 125
  • Developing a Lean Culture – 135
  • Total Productive Maintenance – 141
  • 5S Overview – 151
  • Cell Design & Pull Systems – 161
  • Intro to Six Sigma – 171
  • Troubleshooting – 181
  • Conducting Kaizen Events – 191
  • SPC Overview – 211
  • Metrics for Lean – 231
  • Process Flow Charting – 241
  • Strategies for Setup Reduction – 251
  • Total Quality Management Overview – 261
  • Management Tools:  Problem Solving – 270
  • Management Tools : Product & Process Design – 275
  • Value Stream Mapping: The Current State – 301
  • Six Sigma Goals & Tools – 310
  • Value Stream Mapping: The Future State – 311
  • Maintaining a Consistent Lean Culture – 330
  • Transforming Lean into Business Results – 340
  • Measuring Lean Systems – 350
 

 
Quality
  • Quality Overview – 111
  • ISO 9000 Review 121
  • ISO 9001: 2015 Review – 122
  • Approaches to Maintenance – 131
  • Process Design & Development – 133
  • Product Design & Development – 134
  • Production System Design & Development – 136
  • Equipment/Tool Design & Development – 137
  • Intro to Supply Chain Management – 140
  • Quality & Customer Service – 175
  • Conducting an Internal Audit – 201
  • TS 16949:2009 Overview 221
  • IAFT 16949: 2016 Overview – 222
  • Failure Mode and Effects Analysis (FMEA) Fundamentals
  • Statistical Process Control (SPC) Fundamentals